Mfg Coordinator

Overview

Job Overview:
•   Ensuring that the material produced in the process area is packed as per the PepsiCo standards of packing parameters and quality
•   Ensuring compliance with the production and dispatch plans by minimizing breakdowns and wastages in the packing section
•   Ensuring proper maintenance and smooth functioning of the entire packaging machines/area.

Responsibilities

Responsibilities:
•   Supervising the packing of product to meet the daily and weekly targets in terms of quality, quantity & AVC
•   Coordinating with RM/ PM Stores for obtaining packing material
•   Coordinating with Engg. Stores to make auxiliary parts for machines available
•   Ensuring maximum efficiency of the packing machines
•   Minimize breakdowns & downtime in coordination with the Packing Engineer to minimize breakdowns and downtime
•   Ensuring that the on line leakage and film wastage are within the AOP targets
•   Maintaining a log of all the machine related problems that need to be rectified
•   Leading and managing a motivated team of packing operators for ensuring harmony and good work environment in the

packing section
•   Deploying operators on specific workstations according to their capability
•   Coordination with HR and Engg. Departments for improving operators’ machine competencies in order to minimize operator related wastage and maximize OEE the TPM way.
•   Participate in packaging & quality wall & communicate action plan with the packing team
•   Questioning non-improvement in Packaging & quality wall scores and non-compliance with the standard machine handling practices
•   Troubleshooting and carrying out small repair jobs in case of minor problems in the packing machines
•   Ensuring regular and timely clearing of hold material
•   Housekeeping and mantainance of the Packing section according to hygiene standards.
•   Ensuring that the waste film and rejected product is transferred to the designated location immediately
•   Coordinating/participating with the engineering department in projects like installation of new machines
•   Participating in various task force activities to contribute towards small and continuous improvements in the plant.
•   Packaging executive has to take up the shift maintenance of the machines and weighers along with the engg department
•   Monitoring OEE and taking corrective actions to improve the efficiency of packaging lines
•   Coaching the packing operators for efficient handling of packing machines and enabling their multiskilling
•   Documenting the standard checks to be done regularly by operators to ensure efficient functioning of the machines
•   Maintaining discipline at shop floor and handle grievances at their own level before they become a common cause
•   Supporting the production manger in ensuring training plan compliance of employees
•   Supporting the manager in benchmarking latest trends in production and packaging systems in the industry

Qualifications

Qualifications:
•   Education: B. E (Mechanical)/Instrumentation/Electrical/Electronics
•   Desirable: Packaging Maintenance experience
•   Minimum experience of 3-7 years of working in a similar industry at the supervisory level
•   Experience of handling packaging of perishable products
•   Experience of handling automated packaging machines
•   Exposure to manufacturing systems and shop floor culture