Job Description
Key Responsibilities:
Quality Strategy & System Implementation
Develop and implement Quality Assurance (QA) and Quality Control (QC) systems aligned with ISO 9001, ISO 14001, ISO Occupational Health & Safety), and ESD S20:21 (Electrostatic Discharge Protection).
Define and drive KPIs for quality performance, including First Pass Yield (FPY), Defect Per Million Opportunities (DPMO), and Cost of Poor Quality (COPQ).
Establish and ensure strict adherence to Standard Operating Procedures (SOPs) for inspection, testing, and validation at every stage of production.
Promote a strict quality control culture across all teams, ensuring that every employee understands the importance of quality in manufacturing.
Manufacturing of LED TVs, Injection Moulding & Supplier Quality Management
Oversee incoming (IQC), in-process (PQC), and final product quality (OQC)to minimize defects and rework.
Implement Electrostatic Discharge (ESD) Protection (ESD S20:21) measures to ensure the safety and reliability of electronic components.
Work closely with suppliers to improve the quality of raw materials, plastic components, and electronic parts.
Conduct supplier audits and enforce compliance with RoHS, REACH, and BIS standards.
Manage and optimize injection molding quality control, including:
Material selection and testing (resins, polymers).
Process parameter optimization to minimize defects such as warping, sink marks, and short shots.
Implementation of real-time monitoring and defect detection technologies.
Ensuring compliance with industry best practices for plastic components used in electronic products.
Compliance & Certifications
Ensure compliance with ISO 9001, ISO 14001, ISO 45001, BIS, RoHS, CE, FCC, and other global regulatory requirements.
Lead internal and external audits for regulatory approvals and maintain all necessary certifications.
Develop and maintain safety and environmental management systems aligned with international best practices.
Customer Quality & Market Feedback
Analyze customer complaints, warranty claims, and field failures to identify trends and implement Corrective and Preventive Actions (CAPA).
Drive continuous improvement initiatives to reduce product returns, warranty costs, and customer dissatisfaction.
Collaborate with the after-sales service team to track product performance and reliability in the field.
Continuous Improvement & Innovation
Implement Lean, Six Sigma, and Kaizen methodologies to drive continuous quality improvement.
Introduce automation and AI-based quality inspection techniques to enhance production efficiency.
Develop and conduct regular training sessions to ensure all employees, from factory workers to management, understand and adhere to quality standards.
Promote a zero-defect mindset within the organization, ensuring proactive rather than reactive quality management.
Key Qualifications & Experience:
Education: Bachelor s/Master s degree in Engineering (Electronics, Mechanical, Manufacturing, or Polymer Science).
Experience: 12+ years in Quality Management, preferably in electronics, home appliances, or automotive manufacturing.
Expertise in ISO 9001, ISO 14001, ISO 45001, ESD S20:21, Six Sigma (Green/Black Belt preferred), and SPC (Statistical Process Control).
Experience with BIS, RoHS, CE, FCC, and other regulatory standards.
Hands-on experience in injection molding quality control, defect analysis, and process optimization.
Knowledge of AI-based quality inspection, ERP & Quality Management Software (SAP, MES, etc.) is a plus.
Key Skills Required:
Strong analytical and problem-solving skills (Root Cause Analysis, 8D, FMEA)
Leadership and team-building experience in a factory setup
Knowledge of global quality management systems
Injection moulding quality control & process optimization
Experience with ERP & Quality Management Software (SAP, MES, etc.)
Ability to collaborate with R&D, Manufacturing, and Supply Chain teams
Why Join
Be a part of a fast-growing company with innovation-driven leadership and legacy.
Opportunity to implement cutting-edge quality processes in electronics and injection molding.
Work with a dynamic and high-impact team in a competitive industry.
Key Skills :
Quality Audit
Quality Assurance
Sap
Quality Control
Sop
Injection Moulding
Supplier Audit
Compliance
Process Improvement
Esd
